Save Tens of Thousands Annually! Cost-Saving Secrets for Stretch Film Machines That Impress Bosses
Alyssa/October 2,2025
For business owners, packaging costs often quietly eat into profits—but stretch film machines hold hidden potential for significant savings. With the right strategies, enterprises can cut film expenses by tens of thousands of yuan yearly, as proven by real-world cases across industries.
Choosing the right film is the first step. High-performance thin films are game-changers: Shandong Yiwo Packaging’s 10-micron stretch film, just one-tenth the thickness of a hair, can stretch 5 meters from 1 meter while maintaining tear resistance . This means one roll covers 5x more products than conventional films. Opting for PE-based films instead of PVC also reduces waste, as PE offers better stretchability and lower density .
Equipment parameter optimization is equally critical. Bozhou Logistics Center achieved annual savings of 60,000 yuan by developing a “flexible film usage method” . They adjusted parameters seasonally: 0.035mm film with 30V voltage and 140℃ in winter, and thinner 0.030mm film with 40V voltage and 130℃ in other seasons. Upgrading to five-layer co-extrusion machines further boosts efficiency, increasing daily output from 3-4 tons to 9 tons per line .
Smart operation and maintenance matter too. Replacing heated wire cutters with cylinder-driven blade cutters eliminates film waste from burn damage . Regular calibration of tension controls prevents over-wrapping—even a 10% reduction in film per pallet adds up to big savings annually.
These secrets aren’t just about cutting costs; they support sustainability. Thinner, high-stretch films reduce plastic consumption, aligning with global eco-initiatives. For bosses, this means lower expenses and a greener footprint.
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